PRODUCTION

• injection moulds and cutting tools
• piece production

REPAIRS, MODIFICATIONS OF MOULDS AND TOOLS

• • deburring, coating

• • modifications and repairs of shaped parts

CLEANING OF MOULD COOLING CIRCUITS

• removal of limescale, rust and other contamination

• cleaning of circuits up to 80 l

MOULD BLANKING

• blanking press REISS TUS 115
• moulds up to 4 tonnes

MANUFACTURE OF MEASURING DEVICES AND CALIBRATORS

• custom design of all types of measuring devices
• preparations for CMM
• workshop measuring devices
• calibers
• fixtures for machining or welding

CAD/CAM

• construction including production documentation in the program
• SolidWorks
• CNC machine programming in HSM Works
• MOLDEX analysis of plastic leakage

EDM STARTER HOLE DRILL

• EDM HUBER RIVER 600
• drilling of through start holes
• drilling blind holes of precise depths
• turnouts 600×400 mm
• maximum workpiece weight 800kg

POLISHING

• mirror shine
• technical shine

MILLING

• 3x three-axis vertical centre TAJMAC MCFV 1060 TREND
• maximum workpiece dimensions: x=950 mm, y=550 mm, z=500 mm
• maximum load: 1350kg
• turnouts: x=1016 mm, y=610 mm, z=760 mm

WIRE CUTTING

• 1x CNC wire machine MITSUBISHI FA20-S Advance
• turnouts: x=500 mm, y=350 mm, z=280 mm max.
• workpiece dimensions: 1050x800x295
• max. workpiece weight: 1500kg

TUMBLING OF SMALL PARTS

• OTEC CF 2×18
• surface polishing
• deburring

CNC ELECTRODE MANUFACTURING

• production of graphite electrodes on a three-axis vertical CNC milling machine CHMER HE 65 GT

3D MEASUREMENT

• Leader NC8107 Miracle – coordinate measuring machine
• range X:800mm Y:1000mm Z:700mm
• table load capacity 1000kg
• measuring software Rational-DMIS
• outputs to text and graphical reports to pdf file and QDAS Rational-DMIS measurements according to CAD

REVERSE ENGINEERING

• 3D optical scanning
• optical scanner REXCAN CS+
• comparison using SolidWorks, GOM and Geomagic Design X
• creation of new models and drawings from the finished product scanning is also done at the client’s place

LASER WELDING

• welding of damaged mould shapes, cutting and bending tools
• repairs of sharp edges on hardened sharp tools
• repairs of non-conforming products
• welding of small parts

LASER ENGRAVING

• engraving into moulds
• marking of production labels
• advertising items
• marking of parts

DRILLING

• 2x CNC machine MITSUBISHI EA12D
• internal dimensions of the working tub – 950x600x350mm
• max. workpiece dimensions: 900x550x250mm
• max. workpiece weight: 700kg
• turnouts: x=400 mm, y=300 mm, z=300 mm
• distance between table and electrode holder: 200-500mm max. electrode weight: 50kg

• injection moulds and cutting tools
• piece production

• deburring, coating
• modifications and repairs of shaped parts

• removal of limescale, rust and other contamination
• cleaning of circuits up to 80 l

• blanking press REISS TUS 115
• moulds up to 4 tonnes

• custom design of all types of measuring devices
• preparations for CMM
• workshop measuring devices
• calibers
• fixtures for machining or welding

• construction including production documentation in the program
• SolidWorks
• CNC machine programming in HSM Works
• MOLDEX analysis of plastic leakage

• EDM HUBER RIVER 600
• drilling of through start holes
• drilling blind holes of precise depths
• turnouts 600×400 mm
• maximum workpiece weight 800kg

• mirror shine
• technical shine

• 3x three-axis vertical centre TAJMAC MCFV 1060 TREND
• maximum workpiece dimensions: x=950 mm, y=550 mm, z=500 mm
• maximum load: 1350kg
• turnouts: x=1016 mm, y=610 mm, z=760 mm

• 1x CNC wire machine MITSUBISHI FA20-S Advance
• turnouts: x=500 mm, y=350 mm, z=280 mm max.
• workpiece dimensions: 1050x800x295
• max. workpiece weight: 1500kg

• OTEC CF 2×18
• surface polishing
• deburring

• production of graphite electrodes on a three-axis vertical CNC milling machine CHMER HE 65 GT

• Leader NC8107 Miracle – coordinate measuring machine
• range X:800mm Y:1000mm Z:700mm
• table load capacity 1000kg
• measuring software Rational-DMIS
• outputs to text and graphical reports to pdf file and QDAS Rational-DMIS measurements according to CAD

• 3D optical scanning
• optical scanner REXCAN CS+
• comparison using SolidWorks, GOM and Geomagic Design X
• creation of new models and drawings from the finished product scanning is also done at the client’s place

• welding of damaged mould shapes, cutting and bending tools
• repairs of sharp edges on hardened sharp tools
• repairs of non-conforming products
• welding of small parts

• engraving into moulds
• marking of production labels
• advertising items
• marking of parts

• 2x CNC machine MITSUBISHI EA12D
• internal dimensions of the working tub – 950x600x350mm
• max. workpiece dimensions: 900x550x250mm
• max. workpiece weight: 700kg
• turnouts: x=400 mm, y=300 mm, z=300 mm
• distance between table and electrode holder: 200-500mm max. electrode weight: 50kg